万界星空科技mes
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0 人感兴趣 · 13 次引用
促进软件开发及相关领域知识与创新的传播
2,cG-97HW2E8QVQ
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"{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"一、制造业的数字化转型意味着什么?","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"在当今的制造业领域,数字化转型意味着通过集成数字技术来增强传统的制造方法、产品和劳动力的过程。这些技术包括一系列创新,如自动化软件、电子商务系统、传感器、工业机器人等。","attrs":{}}]},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/a4/a433497b623ab1697f44b9c0e8e2c4b4.png","alt":null,"title":"","style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":"","fromPaste":false,"pastePass":false}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"二、制造业数字化转型的主要目标如下:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"1、提高运营效率,降低运营成本,优化收益产生。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"2、提高产品质量。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"3、简化客户交互以提高整体客户体验,特别是简化订购流程。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"4、通过数据驱动的洞察增强决策能力。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"5、能够快速适应客户需求和市场动态的变化,在动态环境中确保竞争优势。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"三、数字化车间架构","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"要实现数字化生产车间,还需要相应的自动化设备、工业网络、IT设施和软件等支持,用于实现数字化车间的功能。数字化车间设备架构包括传感层、控制层和执行层:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"1、传感层:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"这一层包括传感器、数字设备接口和输入/输出设备等,用于采集车间实时数据和接收操作指令。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"2、控制层:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"下半部分包括PLC、工业互联网等设备,用于汇聚传感层数据和形成操作指令,通过设备通信网络传递数据。上半部分包括工控机、PC工作站等设备,以及HMI、SCADA等软件系统,用于生成业务数据,通过运营信息网络与执行层通信,实现数据的交换与传递。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"3、执行层:","attrs":{}}]}]}", 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MES中的生产计划和排产计划都是制造企业中非常重要的概念,它们的目的是为了确保企业能够按时交付高质量的产品,同时还要保持生产效率和成本效益。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"一、生产计划","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"生产计划是指制造企业为了满足客户需求而制定的计划,它包括了制造的数量、时间和所需的资源。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"生产计划的目标是在保证产品质量的前提下,最大化生产效率和利润。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/d1/d1a95e0c536bc1ed7b538ef6fc333c8c.png","alt":"","title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"二、排产计划","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"排产计划是指根据生产计划和生产能力来制定的详细的生产计划,它包括了每个工序的生产时间、所需资源和生产人员。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"排产计划的目标是最大化生产效率和资源利用率,同时保证产品质量和交货期。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/d5/d59cd5225744849a6a2ac51a7fd2c13c.png","alt":"","title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"三、MES系统在车间生产计划管理中的功能:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"1. 计划制定:MES系统允许制定和管理车间的生产计划。基于订单需求、库存情况和设备资源等因素,系统可以生成详细的生产计划,并进行优化和调整。计划制定可以考虑工艺路线、工时标准、人员分配等因素,以确保生产计划的合理性和可执行性。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"2. 排程调度:MES系统根据生产计划和车间资源情况,进行排程调度。系统可以考虑设备的可用性、工时限制、作业顺序等因素,自动安排工序的执行顺序和时间。排程调度可以最大限度地利用设备和人力资源,提高生产效率和交货准时率。","attrs":{}}]}]}", "is_fill_info": 0 }, { "id": 260051, "aid": "594988023855271944", "aidint": 594988023855272000, "type": 1, "views": 0, "uuid": "30551dbde5d891a707ef0c388", "status": 1, "publish_time": 1703049945992, "ctime": 1703049946080, "utime": 1703049946080, "vid": "", "source": 2, "sub_status": 0, "ip_address": "上海", "score": 1703049945992, "article_title": "万界星空MES系统的十大核心功能", "article_sharetitle": "万界星空MES系统的十大核心功能", "article_subtitle": "", "article_summary": "万界星空科技专注于制造业生产管理平台的研发和实施,已成功帮助很多企业和工厂解决了内部的管理问题,成功应用于汽车、高科技电子、注塑、电线电缆、造鞋、设备制造、新能源、电梯、家电、家居、纺织、印刷、电气、电机等行业。", "article_cover": "", "article_cover_point": "", "author": [ { "uid": 3667294, "nickname": "万界星空科技", "avatar": "https://static001.geekbang.org/account/avatar/00/37/f5/5e/f9874ad4.jpg", "active": 1, "is_early": 0, "ucode": "0CB4203D0041C4", "uri": "/profile/0CB4203D0041C4/", "author_type": 1, "vip": 0 } ], "translator": null, "planner": null, "topic": null, "is_collect": false, "no_author": "", "is_promotion": false, "share_pic": "", "sub_type": 0, "comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 1106, "name": "数字化转型" }, { "id": 4223, "name": "MES系统" }, { "id": 12863, "name": "智能制造" }, { "id": 12869, "name": "mes" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 1356, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#191B1F","name":"user"}},{"type":"strong","attrs":{}}],"text":"MES系统的核心功能是什么?","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#191B1F","name":"user"}},{"type":"strong","attrs":{}}],"text":"MES","attrs":{}},{"type":"text","marks":[{"type":"color","attrs":{"color":"#191B1F","name":"user"}}],"text":"定义为“位于上层的计划管理系统与底层的工业控制之间的面向车间层的管理信息系统”,它为操作人员/管理人员提供计划的执行、跟踪以及所有资源(人、设备、物料、客户需求等)的当前状态。目的是解决工厂生产过程的黑匣子问题,实现生产过程的可视化、可控化。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"一、工单管理","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"MES通过工单来管理生产执行。工单状态有:创建、下达、执行、完成、取消。计划员创建工单,审核通过后释放到设备或产线。仓库可收到工单下达的通知,及时备料。产线只能看到已下达的工单,执行工单,完成后登记报工,将相关信息反馈回ERP。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"二、物料管理","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"MES物料管理主要包括IQC检验与入库,物料批号建立与打印,物料领料、发料、退料,物料上料防错确认,物料短缺广告牌(物料看板),物料追溯等功能,实现物料配送与车间现场物料管理。实现MES物料上料防错确认和物料追溯。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/81/812373373e41f4e976ccc7b1c3b932a0.png","alt":null,"title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"三、BOM及工艺管理","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"万界星空MES系统BOM管理功能,可以根据客户的要求调用标准BOM进行配置,形成订单BOM,减少标准BOM数量,便于对BOM的迭代管理。","attrs":{}}]}]}", 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"{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"电子电器装配属于劳动密集型、科技含量较高的行业,产品零部件种类繁多,生产组装困难,生产过程存在盲点,同时也决定了生产流水线多且对自动化水平要求较高。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"万界星空科技提供的电子行业解决方案,从仓储管理、生产计划、工艺工程、生产管理、质量管理、设备管理、预警管理、KPI决策分析等核心功能。帮助企业解决可追溯性、生产控制和企业级系统集成问题,以确保同时满足成本、质量、交期等目标。它可以用于单一的工厂,也可以是公司或扩展到企业层面。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"万界星空科技云MES电子行业解决方案已广泛应用于","attrs":{}},{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"消费类电子产品(笔记本,平板电脑,手机,数码相机等)、","attrs":{}},{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"汽车电子、通讯、新能源电子、医疗电子、航天航空、电力电气、军工电子等企业,提供全方位的智能制造运营管理。","attrs":{}}]},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/07/073973af3503f79e10d39a5b8e713d60.png","alt":null,"title":"","style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":"","fromPaste":false,"pastePass":false}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"一、现代化组装工厂业务流:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"构建现代化智能制造建设方案:用户个性化定制,终端模块化加工,前端一体化、自动生产,流程间智能选配,物流自动周转。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"二、组装业务形态:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"在市场定制化、小批量多品种的大趋势下,建立柔性高效的生产模式,可应对不同类型的客户和订单采用差异化的生产方式来实现成本的最优控制。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"三、应用场景-组测包:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#333333","name":"user"}}],"text":"四、常见智能装备:","attrs":{}}]}]}", 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"comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 11628, "name": "生产管理系统" }, { "id": 12869, "name": "mes" }, { "id": 28996, "name": "制造业生产管理系统" }, { "id": 35023, "name": "云mes" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 1873, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"一、什么是MES生产管理流程","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"生产管理系统(又称制造执行系统)是一种集成了计划、生产、质量控制、库存管理和材料申请等生产流程的管理系统。工厂生产管理流程是企业中实现高效生产的重要一环。","attrs":{}}]},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/da/da30482b603334704d32de23513fd2ca.jpeg","alt":null,"title":"","style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":"","fromPaste":false,"pastePass":false}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"二、工厂生产管理流程的步骤","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"以万界星空科技MES工厂生产管理系统为例,工厂生产管理流程主要包括以下几个步骤:计划和排程、添加申请订单、产前缺料分析、生产跟踪、进度汇报、产品质量检验和产品维修等。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"步骤一:计划和排程","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"收到订单后企业首先要做好生产预测单建立,以保证在订单源头对订单进行定性定量,并对产品数量、开工日期、截止日期等进行预测,从而提高订单业务的准确性。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"做好生产预测后就要建立生产计划,生产计划是关于工厂生产运作系统总体方面的计划,是对生产任务的计划和产品生产进度的安排,完全靠人工管理是非困难,而工厂生产管理mes系统中便可游刃有余,实现科学合理的生产计划制定。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}},{"type":"strong","attrs":{}}],"text":"步骤二:添加生产订单","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#222222","name":"user"}}],"text":"生产计划完成后开始制作生产订单,生产订单指的是企业根据客户订单的需求量和交货期来进行生产安排。很多企业属于多品种、小批量生产形势,担心订单多,难管理,在万界星空科技生产管理系统中完全不存在这些情况,而且可以一键关联以下任何步骤。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":" ","attrs":{}}]}]}", "is_fill_info": 0 }, { "id": 257616, "aid": "603989933115416583", "aidint": 603989933115416600, "type": 1, "views": 0, "uuid": "237d763ef27ea2e6bcc64a847", "status": 1, "publish_time": 1701758443675, "ctime": 1701758443735, "utime": 1701758443735, "vid": "", "source": 2, "sub_status": 0, "ip_address": "上海", "score": 1701758443675, "article_title": "万界星空科技智能工厂的主要建设模式", "article_sharetitle": "万界星空科技智能工厂的主要建设模式", "article_subtitle": "", "article_summary": "万界星空科技帮助制造型企业解决生产过程中遇到的生产过程不透明,防错成本高,追溯困难,品质不可控,人工效率低下,库存积压,交期延误等问题,从而达到“降本增效”的目标。打通各个信息孤岛,为管理层提供有效数据支撑,真正实现数字化制造工厂。", "article_cover": "", "article_cover_point": "", "author": [ { "uid": 3667294, "nickname": "万界星空科技", "avatar": "https://static001.geekbang.org/account/avatar/00/37/f5/5e/f9874ad4.jpg", "active": 1, "is_early": 0, "ucode": "0CB4203D0041C4", "uri": "/profile/0CB4203D0041C4/", "author_type": 1, "vip": 0 } ], "translator": null, "planner": null, "topic": null, "is_collect": false, "no_author": "", "is_promotion": false, "share_pic": "", "sub_type": 0, "comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 1106, "name": "数字化转型" }, { "id": 10816, "name": "智能工厂" }, { "id": 16454, "name": "智能工厂解决方案" }, { "id": 24981, "name": "#人工智能" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 1243, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}},{"type":"strong","attrs":{}}],"text":"智能工厂主要建设模式","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"由于各个行业生产流程不同,加上各个行业智能化情况不同,智能工厂有以下几个不同的建设模式。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}},{"type":"strong","attrs":{}}],"text":"第一种模式是从生产过程数字化到智能工厂。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"在石化、钢铁、冶金、建材、纺织、造纸、医药、食品等流程制造领域,企业发展智能制造的内在动力在于产品品质可控,侧重从生产数字化建设起步,基于品控需求从产品末端控制向全流程控制转变。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/63/63fb3a7b45abee66f7e1378ae676a20a.png","alt":null,"title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}},{"type":"strong","attrs":{}}],"text":"因此其智能工厂建设模式为:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"一是推进生产过程数字化,在生产制造、过程管理等单个环节信息化系统建设的基础上,构建覆盖全流程的动态透明可追溯体系,基于统一的可视化平台实现产品生产全过程跨部门协同控制;","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"二是推进生产管理一体化,搭建企业CPS系统,深化生产制造与运营管理、采购销售等核心业务系统集成,促进企业内部资源和信息的整合和共享;","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"三是推进供应链协同化,基于原材料采购和配送需求,将CPS系统拓展至供应商和物流企业,横向集成供应商和物料配送协同资源和网络,实现外部原材料供应和内部生产配送的系统化、流程化,提高工厂内外供应链运行效率;","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}}],"text":"四是整体打造大数据化智能工厂,推进端到端集成,开展个性化定制业务。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#121212","name":"user"}},{"type":"strong","attrs":{}}],"text":"第二种模式是从智能制造生产单元(装备和产品)到智能工厂。","attrs":{}}]}]}", "is_fill_info": 0 }, { "id": 257614, "aid": "594982732594024454", "aidint": 594982732594024400, "type": 1, "views": 0, "uuid": "01ce956130988dc0b00b6e59c", "status": 1, "publish_time": 1701758134358, "ctime": 1701758134418, "utime": 1701758134418, "vid": "", "source": 2, "sub_status": 0, "ip_address": "上海", "score": 1701758134358, "article_title": "万界星空科技MES系统在设备管理中的多个应用场景", "article_sharetitle": "万界星空科技MES系统在设备管理中的多个应用场景", "article_subtitle": "", "article_summary": "万界星空科技MES系统在设备管理中有多个应用场景,以下是其中几个常见的应用场景:", "article_cover": "", "article_cover_point": "", "author": [ { "uid": 3667294, "nickname": "万界星空科技", "avatar": "https://static001.geekbang.org/account/avatar/00/37/f5/5e/f9874ad4.jpg", "active": 1, "is_early": 0, "ucode": "0CB4203D0041C4", "uri": "/profile/0CB4203D0041C4/", "author_type": 1, "vip": 0 } ], "translator": null, "planner": null, "topic": null, "is_collect": false, "no_author": "", "is_promotion": false, "share_pic": "", "sub_type": 0, "comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 1106, "name": "数字化转型" }, { "id": 12869, "name": "mes" }, { "id": 28996, "name": "制造业生产管理系统" }, { "id": 35023, "name": "云mes" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 806, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"万界星空科技MES系统在设备管理中有多个应用场景,以下是其中几个常见的应用场景:","attrs":{}}]},{"type":"numberedlist","attrs":{"start":"1","normalizeStart":1},"content":[{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":1,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"设备状态监控:MES系统可以实时监控设备的运行状态,包括设备的开关状态、运行速度、产量等信息。通过实时监控,生产管理人员可以及时了解设备的工作情况,发现并解决设备故障,避免因设备故障导致生产线停工或产量下降的情况发生。","attrs":{}}]}]},{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":2,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"设备维护计划:MES系统可以根据设备的使用情况和维护需求,制定设备的维护计划。维护计划包括设备保养、检修、更换零部件等内容,通过MES系统可以对维护计划进行安排和调整,确保设备能够按时进行维护,减少设备故障的发生,提高设备的使用寿命。","attrs":{}}]}]},{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":3,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"生产计划和调度:MES系统可以根据订单和生产计划,制定详细的调度表和车间生产经营计划,将生产计划和客户订单转化为具体的生产经营计划,消除有效的日常运营,大大减少设备损失。同时,MES系统还可以根据生产计划和设备状态,对生产过程进行实时监控和调整,确保生产计划的按时完成。","attrs":{}}]}]},{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":4,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"质量管理和控制:MES系统可以对生产过程中的产品质量进行实时监控和数据采集,对产品质量进行评估和分析。通过质量数据的分析和反馈,MES系统可以帮助企业发现产品质量问题,及时采取措施进行改进和控制,提高产品的质量和稳定性。","attrs":{}}]}]},{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":5,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"库存管理:MES系统可以对设备的库存情况进行实时监控和管理,包括设备的库存量、库存位置、入库和出库等信息。通过库存数据的及时更新和查询,MES系统可以帮助企业实现对设备库存的有效管理和控制,提高库存的周转率和利用率。","attrs":{}}]}]},{"type":"listitem","attrs":{"listStyle":null},"content":[{"type":"paragraph","attrs":{"indent":0,"number":6,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"数据分析和决策支持:MES系统可以采集并分析设备运行数据,提供设备的运行状态、故障模式、维护历史等信息的可视化展示和分析。这些数据可以为企业的设备管理和维护提供决策支持,帮助企业制定更加科学合理的设备管理策略。","attrs":{}}]}]}]},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/e4/e4da05a25dca45332d43d8ddf9aba4ee.jpeg","alt":null,"title":"","style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":"","fromPaste":false,"pastePass":false}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"color","attrs":{"color":"#05073B","name":"user"}}],"text":"总之,MES系统在设备管理中具有多种应用场景,可以帮助企业实现对设备状态监控、维护计划制定、生产计划和调度、质量管理、库存管理以及数据分析和决策支持等全方位的管理和控制,提高企业的生产效率和产品质量。","attrs":{}}]}]}", 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"{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"行业介绍","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"随着市场环境的变化和现代生产管理理念的不断更新,电缆的生产模式也在发生转变,批量小,规格多,交期短的新型制造需求逐年上升,所以企业车间管理的重要性越发凸显,作为企业良性运营的关键,就是使“计划”与“生产”密切配合,企业和车间管理人员可以在最短的时间内掌握生产现场的变化,做出准确的判断和快速的应对措施,保证生产计划得到合理而快速修正。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/e7/e723065e2c6abd76c9517f2fe96f92b6.png","alt":"图片","title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"解决方案","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"电缆制造主要由绞丝,绝缘,护套,对绞,成缆等工序构成,且整个制造过程中对设备,工艺的稳定性要求很高,工序投入产出以盘料为单位。所以万界星空科技电缆制造MES主要实施部署:工单管理,生产管理,条码管理,品质管理,原料管理,设备管理等模块。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"工单管理:实现工单信息的编制,下发,保证工单信息实时传递到各工作中心,同时收集各工作中心的实际工单进度。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"生产管理:各工作中心产出品条码化管理投入产出扫码作业,实时收集各工作中心产能及工作状态信息。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"条码管理:原料条码管理,半成品条码管理,成品条码管理。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"品质管理:品质人员通过手持终端对原料,产成品进行质检作业,实现质检数据的实时同步。","attrs":{}}]}]}", "is_fill_info": 0 }, { "id": 254553, "aid": "603983558621462534", "aidint": 603983558621462500, "type": 1, "views": 0, "uuid": "08ed4ed6483e7c6ba28cb7bcb", "status": 1, "publish_time": 1700202170441, "ctime": 1700202170491, "utime": 1700202170491, "vid": "", "source": 2, "sub_status": 0, "ip_address": "上海", "score": 1700202170441, "article_title": "万界星空科技云MES管理系统和ERP的对接", "article_sharetitle": "万界星空科技云MES管理系统和ERP的对接", "article_subtitle": "", "article_summary": "万界星空科技云MES生产管理系统的应用比较广,在和ERP连接时,必须先掌握下什么模块是和MES业务流程有关的。在ERP诸多模块中,有MM(物料管理方法模块)、PP(生产计划模块)、QM(质量控制模块)模块和MES有同时的关联,因此,这种模块造成的业务流程数据,有可能", "article_cover": "https://static001.geekbang.org/infoq/e4/e4da05a25dca45332d43d8ddf9aba4ee.jpeg", "article_cover_point": "", "author": [ { "uid": 3667294, "nickname": "万界星空科技", "avatar": "https://static001.geekbang.org/account/avatar/00/37/f5/5e/f9874ad4.jpg", "active": 1, "is_early": 0, "ucode": "0CB4203D0041C4", "uri": "/profile/0CB4203D0041C4/", "author_type": 1, "vip": 0 } ], "translator": null, "planner": null, "topic": null, "is_collect": false, "no_author": "", "is_promotion": false, "share_pic": "", "sub_type": 0, "comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 1106, "name": "数字化转型" }, { "id": 12869, "name": "mes" }, { "id": 35023, "name": "云mes" }, { "id": 35321, "name": "万界星空科技" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 1064, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"万界星空科技云MES生产管理系统的应用比较广,在和ERP连接时,必须先掌握下什么模块是和MES业务流程有关的。在ERP诸多模块中,有MM(物料管理方法模块)、PP(生产计划模块)、QM(质量控制模块)模块和MES有同时的关联,因此,这种模块造成的业务流程数据,有可能必须和MES系统开展连接。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"ERP和MES 系统连接时,ERP主要负责下发生产计划,MES是实行生产计划,因此插口通常是ERP把生产计划票据下做到MES中,MES在运行情况下,把执行结果回到给ERP。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"image","attrs":{"src":"https://static001.geekbang.org/infoq/06/06a69b508596acecf4250722a0458bcd.png","alt":"图片","title":null,"style":[{"key":"width","value":"75%"},{"key":"bordertype","value":"none"}],"href":null,"fromPaste":true,"pastePass":true}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"二套系统在数据互动时,必须保证基础数据的一致性,这就牵涉到基础数据的插口。下边各自详细介绍3种类别的插口。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"一、基础数据插口","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"数据方位:ERP到MES 系统","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"一般ERP是公司各部门,各个体系的基础数据,都以ERP为根据(ERP的基础数据来自PDM的以外)。因此, 万界星空云MES系统中需要用的基础数据应当和 ERP保持一致。基础数据一般包含:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"1.物料数据:包含原料,半成品加工,成品,辅助材料等;","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"2.库房数据:ERP管理方法的库房范畴比MES要大的多,这儿只需同歩MES必须管理方法的库房就可以,一般指线边储存地区、线边仓;","attrs":{}}]}]}", "is_fill_info": 0 }, { "id": 253320, "aid": "594973876497846276", "aidint": 594973876497846300, "type": 1, "views": 0, "uuid": "f632cc70cbea0de01f49b7c04", "status": 1, "publish_time": 1699596001433, "ctime": 1699596001507, "utime": 1699596001507, "vid": "", "source": 2, "sub_status": 0, "ip_address": "上海", "score": 1699596001433, "article_title": "万界星空科技生产管理MES系统的数据追溯技术", "article_sharetitle": "万界星空科技生产管理MES系统的数据追溯技术", "article_subtitle": "", "article_summary": "随着全球市场竞争的进一步加剧和制造业信息化进程的加快,企业对产品制造过程的质量信息管理和产品质量的可追溯性提出了更高的要求。", "article_cover": "https://static001.geekbang.org/infoq/98/9842fd07dd5b7cfaf1ea7324ac01a7d9.jpeg", "article_cover_point": "", "author": [ { "uid": 3667294, "nickname": "万界星空科技", "avatar": "https://static001.geekbang.org/account/avatar/00/37/f5/5e/f9874ad4.jpg", "active": 1, "is_early": 0, "ucode": "0CB4203D0041C4", "uri": "/profile/0CB4203D0041C4/", "author_type": 1, "vip": 0 } ], "translator": null, "planner": null, "topic": null, "is_collect": false, "no_author": "", "is_promotion": false, "share_pic": "", "sub_type": 0, "comment_user": 0, "comment_count": 0, "speaker_title": "", "speaker_introduce": "", "video_status": 0, "duration": "", "total_duration": "", "label": [ { "id": 12869, "name": "mes" }, { "id": 35023, "name": "云mes" }, { "id": 35029, "name": "追溯系统" }, { "id": 35536, "name": "产品追溯" }, { "id": 35537, "name": "万界星空科技mes" } ], "out_id": null, "word_count": 2119, "front_type": 1, "content_short": "{"type":"doc","content":[{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"随着全球市场竞争的进一步加剧和制造业信息化进程的加快,企业对产品制造过程的质量信息管理和产品质量的可追溯性提出了更高的要求。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"什么是数据追溯?","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"数据追溯是指对产品或过程中产生的各项数据进行记录、存储和索引,并通过可追溯性手段实现对其源头、流向和变化过程的准确追踪和还原。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null}},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","marks":[{"type":"strong","attrs":{}}],"text":"MES的数据追溯一般可以分为以下几类:","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"1.材料追溯材料追溯是指对所使用的原材料、零部件等物料进行追溯。通过记录和追踪每个物料的批次、供应商信息和使用情况,企业可以准确了解产品所用材料的来源,以便在质量问题出现时进行快速定位和召回。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"2.工艺追溯工艺追溯是指对生产过程中各项工艺参数进行记录和追踪。通过监控和追踪生产过程中的关键参数,如温度、压力、速度等,企业可以实现对产品质量和工艺稳定性的控制,及时发现并纠正潜在问题,确保产品符合质量标准。","attrs":{}}]},{"type":"paragraph","attrs":{"indent":0,"number":0,"align":null,"origin":null},"content":[{"type":"text","text":"3.过程追溯过程追溯是指对生产过程中的每个环节进行记录和追踪。通过追溯整个生产过程中的操作记录、设备状态、人员动态等信息,企业可以实现对生产过程的可视化管理和全面监控,提高生产效率和质量可控性。","attrs":{}}]}]}", 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